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The primary function of a atmosphere controlled vacuum furnace is to perform heat treatment process of materials such as metals and alloys under low atmospheric pressure. The absence of air or other gases in the vacuum environment allows precise temperature control and uniform heating of the workpiece, leading to improved quality and consistency in the heat treatment process.
The vacuum furnace is also used for brazing, sintering, and annealing of metals and alloys.
In addition, atmoshere controlled vacuum furnaces are used in the aerospace industry for the production of aircraft parts, such as turbine blades and heat shields. The automotive industry also uses vacuum furnaces for the manufacturing of components such as gears, bearings, and valves. The medical industry also uses this type of furnace for sterilization of medical instruments.
The detail specifications of atmosphere controlled vacuum furnace
| Max.temperature | 1400ºC |
Working temperature | 0-1300ºC | |
Furnace Chamber size(DWH)mm | 200*200*300 or as your requirement | |
Heat element | SiC heater | |
voltage and frequency | 380v 50Hz/60Hz | |
Heating rate | 0-20C/min | |
Temperature accuracy | ±1°C | |
Thermocouple | S type | |
Max vacuum | 10-1pa-10-3pa | |
Furnace chamber material | Chamber material is light alumina ceramic fiber,module,reasonable design,good heat preservation performance,saving energy.(Fireproof layer adopts vacuum forming ceramic fiber insulation layer adopts ceramic fiber ) | |
Furnace shell | Internal stainless steel,external high strength carbon steel,external electrostatic spray,beautiful and generous | |
Sealing way | Furnace door adopts integral plane milling,silica gel strip embedded seal,with strong sealing,easy to open and close furnace door | |
Surface temperature | Ouble layer water cooling structure,surface temperature ≤50C | |
| Temperature control | Adopt international advanced temperature controller,with 30-50 programmable PID self-tuning,automatic temperature rise,automatic temperature drop,no duty. |
Temperature control instrument | Linear current output,flip-flop phase shift trigger reverse parallel bidirectional SCR,precise temperature control accuracy | |
Alarm action | 1 Overtemperature alarm when the temperature in the furnace rises to the alarm temperature,the power supply will be cut off automatically and the alarm light will be on. 2 Couple break alarm open thermocouple,instrument alarm and automatic power off | |
Temperature control security | The electric furnace adopts integrated circuit,module control,double circuit protection (partial temperature protection,ultra-high temperature protection,coupling protection,overcurrent protection,overpressure protection and other protection functions) to make the electric furnace work stable and reliable,safe. | |
Inlet gas/Atmosphere | It can be filled with various protective or destructive gases,Inert gases, mixed gases, nitrogen, oxygen, etc | |
Gas control | The air inlet can be set up 1 or more air intakes, each air inlet is provided with a needle valve, connected with a vacuum gauge. The air outlet is connected with one air outlet, and all holes are equipped with needle valves. Equipped with a vacuum pump. | |
The vacuum unit is composed of front stage pump and diffusion pump. All the machines selected are the best domestic brand Chengdu Nanguang machine. The early pump is 2X-15 nanguang pulley. Diffusion pump for 100 caliber, pumping speed 1800L/S, limit vacuum 10-3Pa. | ||
The compound vacuum gauge brand is Chengdu Ruibao, ionization vacuum gauge adopts durable metal gauge,rather than cheap and easy to break glass gauge. | ||
The suction port of the vacuum pump is equipped with an electromagnetic differential pressure valve to prevent the vacuum pump oil suction caused by misoperation or sudden power failure. | ||
Vacuum tank and vacuum pump connected with bellows, manual flapper valve control. | ||
Sandard accessories | Vacuum pump 1pc, Crucible tongs 1pc, Thermal gloves 1 pair,User manual 1 pc,other small tools for assembly furnace | |
Other temperature options | 1200ºC,1400ºC,1700ºC,1800ºC | |
Furnace chamber standard size | 100*100*100mm,150*150*200mm,200*200*300mm,300*300*400mm or other OEM size | |
Waranty | One year |